Dry Processing Product List and Ranking from 4 Manufacturers, Suppliers and Companies

[Data] Dry Processing / Wet Processing

Dry processing and wet processing flowcharts are also included! We will also introduce features and representative processing examples.

This document provides a clear introduction to two methods: dry processing and wet processing. It includes reasons why dry processing is gaining attention, the characteristics of each processing method, and representative examples of processing. Additionally, there is a flowchart to help determine whether to use dry processing or wet processing. Please feel free to download and utilize it. [Contents] ■ Reasons why dry processing is gaining attention ■ Differences between dry processing and wet processing ■ Which should you use, dry processing or wet processing? Flowchart ■ Dry processing and wet processing flowchart ■ Compatibility of small-batch production and processing methods *For more details, please download the PDF or feel free to contact us.

Company：イコール本社・営業部
Price：Other

Processing Contract

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Contract processing of chemical products by spray drying (spray drying) [Prototype only OK]

Do you have concerns about wanting to try a small amount of what kind of powder can be produced with a spray dryer, but the quantity is too small for your own manufacturing?

Our company has been engaged in the development, manufacturing, processing, and sales of various powders through the production of inorganic pigments. In particular, since the introduction of our equipment in 1987, we have received the patronage of over 200 customers in contract processing for powdering and granulating chemical products using spray dryers, responding to diverse requests. We strive daily to achieve a quality that satisfies our customers through our liquid preparation and granulation technology with spray dryers. <Prototype only, small-scale production of about 100g is also acceptable. Confidentiality guaranteed!> We accommodate applications that require small quantities, such as samples for research and development, analytical evaluation, or samples presented to customers during sales activities. We will enter into memorandums or non-disclosure agreements as necessary to ensure confidentiality. *For more details, please download the materials or contact us.

Company：日華化成
Price：Other

Chemicals
Other powder equipment
Ceramics

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Dry processing and wet processing

Comparison of Dry Processing and Wet Processing

Traditionally, wet machining (the use of coolants or cutting oils) was the norm in cutting processes. However, in recent years, there has been a growing interest in "dry machining." The reasons for this are clear. Dry machining meets the demands of the current era, such as reducing environmental impact, lowering coolant costs, and facilitating automation and unmanned operations. In particular, in environments with small-batch production of various types, the burden of coolant and cleaning increases with each machining process. For companies looking to alleviate such burdens, dry machining is becoming a viable solution.

Company：イコール本社・営業部
Price：Other

Other processing machines

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Semi-dry processing.com - What is semi-dry processing?

Introduction to semi-dry processing!

Semi-dry processing (water-soluble mist processing) refers to a method of machining metals using a very small amount of cutting fluid instead of a large quantity of cutting oil. It is performed in a semi-dry state, and is also known as MQL (Minimum Quantity Lubrication) processing, although it is sometimes referred to as NDM (Near Dry Machining) processing in countries like the United States. *For more details, please feel free to contact us.*

Company：クール・テック
Price：Other

Other machine tools

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The turning finish of high hardness steel is semi-dry processing.

Mist device + touring + oil agent solves the problems of dry processing! Semi-dry processing technology.

"Hard Turning" is a technology that solves problems such as "short tool life" and "time-consuming setup changes" that occur during dry machining. The newly designed EB tool significantly improves chip removal performance. It can supply cutting oil precisely to the machining point, reducing tool friction even with a minimal amount. Semi-dry machining uses a small amount of oil, with an oil consumption rate of 10ml per hour. It is designed to prevent heat cracks. [Features] ■ Precise supply of cutting oil to the machining point ■ High cutting performance oil ■ Prevention of heat cracks *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

Company：フジＢＣ技研
Price：Other

Other machine elements
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Cutting Oil

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What is spray drying? Introducing case studies that solve your problems.

Stable production of granules around 50μm in a single process! They are spherical, have good fluidity, and are easy to handle. Please feel free to consult us about spray drying.

"Spray drying" is a technology that instantly dries a liquid by spraying it into a drying chamber, turning it into fine droplets, and utilizing the surface tension of water to create spherical, flowable granules. 【For customers with the following issues or concerns】 ■ Unable to conduct tests or prototypes due to lack of spray drying equipment or know-how ■ Want to test what kind of powder can be made with a spray dryer in small quantities ■ Need support for a variety of products in small quantities ■ Production volume is insufficient for in-house manufacturing ■ Cleaning equipment and factories is cumbersome ■ Need samples for sales activities immediately Currently, we are offering materials summarizing actual problems and solutions! You can view them from "PDF Download" or feel free to contact us.

Company：日華化成
Price：Other

Processing Contract
Powder Molding Machine
Other powder equipment

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Basic Knowledge of Spray Drying Special Edition Frequently Asked Questions [Technical Materials Provided]

"What is spray drying? What is the difference from freeze drying?" Answers to many such questions!

This document is a "Basic Knowledge of Spray Drying - Special Edition." It includes various questions such as "What kind of company is it?", "Can you conduct tests?", "I would like to purchase spray-dried powder," and "Can you do spray drying for food?" Nikka Chemical Co., Ltd. has been operating with five spray dryers in Osaka and three in Fukui since July 2022. If you have any concerns about spray drying, please feel free to contact us. [Contents (partial)] - Are you a manufacturer of equipment? - Can you perform spray drying with organic solvent systems? - Can I receive test data? - I would like to enter into a confidentiality agreement for information disclosure; is that possible? - Is it possible to accept contracts for a limited period? Even as a temporary solution until we install our own equipment? *For more details, please refer to the PDF document or feel free to contact us.

Company：日華化成
Price：Other

Drying Equipment

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The Background of the Birth of Semi-Dry Processing at 【Semi-Dry Processing.com】

I am explaining the background of the birth of semi-dry processing.

The concept of semi-dry processing emerged in response to the growing concerns about global warming and environmental pollution that began to rise worldwide in the 1990s. As a result of post-war mass production in the industrial sector, serious environmental pollution, such as air pollution, was brought about in various countries. Consequently, international conferences aimed at addressing these issues began to be held around 1990. This prompted companies around the world to recognize the necessity of seriously addressing the reduction of pollutants in their production and social activities, as well as resource conservation and energy savings, a commitment that continues to this day. In the keynote paper of the 1997 CIRP (International Academy for Production Engineering) annual report, the demands from society to the industrial sector were summarized into four points: "advanced high-performance materials," "high productivity," "high precision," and "environmental consideration needs." At that time, a large amount of cutting oils was used in machining, leading to environmental pollution from waste generated during their lifespan, and 40% to 60% of machine power was consumed in oil supply and circulation. As a result, research was conducted to thoroughly reduce cutting oil, leading to the development of semi-dry processing. The movement towards this "non-waste" economic system continues to this day.

Company：クール・テック
Price：Other

Other machine tools

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Semi-Dry Processing.com - Features of Semi-Dry Processing

Management fees, periodic exchange costs, and other expenses can be reduced! The workplace environment has significantly improved compared to wet processing.

Processing that uses no cutting oil at all is referred to as dry processing. There was a time when easily machinable aluminum and cast iron parts were processed without the use of oil. Even now, there are instances of dry processing, but due to the increasing demand for productivity improvement and the ease of chip recovery, there is a general trend towards wet processing (cutting oil processing). However, due to a strong demand to reduce cutting oils to the utmost, as seen in initiatives like SDGs, the adoption of semi-dry processing is gradually expanding. The lubrication methods for semi-dry processing include oil mist and water-soluble mist. In this article, we introduce the features divided into five points, so please take a look. *For detailed content of the article, you can view it through the related links. For more information, feel free to contact us.*

Company：クール・テック
Price：Other

Cutting Oil
Other consumables
Other machine tools

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The differences between wet, semi-dry, and dry processing on 【Semidry Processing.com】.

What are the differences between wet processing, semi-dry processing, and dry processing? A detailed explanation of each processing method!

In machining, the process of using cutting oils in a circulating manner is called wet machining, while machining that does not use cutting oils at all is referred to as dry machining. When a very small amount of cutting oil is used in mist form on the workpiece, but the workpiece is almost dry after machining, it is called semi-dry machining. The machining methods themselves have changed over time due to advancements in production environments, tools, and cutting tools. However, the choice of machining method today is determined by the tools and cutting tools used, the material and material properties of the workpiece, and the type of machining. This article explains each machining method. Please check the related links for more information. [Contents] ■ Dry Machining ■ Wet Machining ■ Semi-Dry Machining *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.

Company：クール・テック
Price：Other

Cutting Oil
Other consumables
Other machine tools

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Semi-dry processing.com: Specializing in semi-dry processing and workpieces.

Detailed explanation of oil mist semi-dry processing and water-soluble mist semi-dry processing!

Semi-dry processing began as an environmentally friendly approach to cutting processes, focusing first on minimizing lubrication during cutting, starting with oil mist. While maintaining the good lubricating properties of semi-dry processing, the challenges of cooling associated with oil mist were completely eliminated by using water-soluble mist for semi-dry processing. With water-soluble mist semi-dry processing, drilling has expanded from ultra-fine oil mist diameters of Φ1 to Φ5–Φ30, significantly broadening the range of applicable parts. For more details, please refer to the related links. [Contents] ■ Oil Mist Semi-Dry Processing (1) Aluminum Processing (2) Mold Processing (3) Small Diameter Drilling (4) Near-Net Shape Parts ■ Water-Soluble Mist Semi-Dry Processing *For detailed content of the article, please view the related links. For more information, feel free to contact us.

Company：クール・テック
Price：Other

Cutting Oil
Other consumables
Other machine tools

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Semi-Dry Processing.com: The History of Semi-Dry Processing

An explanation of the background of the birth of semi-dry processing and the subsequent situation! The practical application development for vehicle parts and others is accelerating.

The background behind the idea of semi-dry processing is the response to global warming and environmental pollution that has been increasing worldwide since the 1990s. This was a result of mass production in the industrial sector that occurred globally after World War II, leading to serious environmental pollution such as air pollution in various countries. Consequently, international conferences aimed at addressing these issues began to be held around 1990. This prompted companies worldwide to recognize the necessity of seriously addressing the reduction of pollutants in their production and social activities, as well as resource conservation and energy saving, a commitment that continues to this day. For more details, please refer to the related links. [Contents] ■ Background of the birth of semi-dry processing ■ Subsequent developments of semi-dry processing *For detailed information, please refer to the related links. Feel free to contact us for more information.

Company：クール・テック
Price：Other

Cutting Oil
Other consumables
Other machine tools

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Spray drying of ceramic granules (small batch/multiple varieties supported)

"Available from slurry preparation" We accept orders for small lot production and testing of various products.

Spray drying is a technology that involves spraying a liquid and rapidly drying it with hot air to obtain spherical particles. In the press molding of fine ceramics products, the granulation of ceramic materials through spray drying is an important process, along with slurry preparation, to stabilize the following factors: ● Flowability (flowability improves with granulation) ● Bulk density (the amount and density of filling in the mold become consistent) ● Uniformity (the formulation during slurry preparation and the uniform mixing of composite materials (ball milling)) Our company can accommodate from lab test levels (a few liters of slurry) to mass production (ton-level granules). We can also measure particle size distribution, bulk density, and moisture content. Particle size distribution can be handled in both dry and wet methods. Microscopic photography of granules is possible using an optical microscope and a digital camera. For slurry preparation, we can handle ball milling from 80L to 600L (with urethane or nylon lining). We can also assist in selecting binders and dispersants. (We do not accept molding, firing, or sintering services.) *For more details, please download the materials or contact us.

Company：日華化成
Price：Other

Chemicals

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Semi-Dry Processing.com: Disadvantages of Semi-Dry Processing

Semi-dry processing (oil mist) cannot be used for high-speed cutting! Explaining the disadvantages of semi-dry processing.

The functions of the coolant used in machining include (1) lubrication of the cutting area, (2) cooling of the tool (cutting edge) and workpiece, (3) cleaning function for chip removal, and (4) rust prevention for the workpiece. In comparison to wet machining, semi-dry machining has a weakness in the cleaning function for chip removal (3). In semi-dry machining, high-pressure air is used to blow mist liquid onto the cutting area, so typically, chips are blown away by the spray from this air nozzle. However, in the case of semi-dry machining, there is no function to simultaneously collect chips through the circulation of wet machining fluid, so it is necessary to devise a way to collect the chips. For more information, please refer to the related links. [Content] ■ No cleaning and discharge function for chips ■ Semi-dry machining (oil mist) cannot achieve high-speed cutting *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.

Company：クール・テック
Price：Other

Cutting Oil
Other consumables
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Semi-dry processing.com: Chip discharge characteristics of semi-dry processing

Explanation of Eco-Clean Processing (ECM)! It is said that the surface roughness of the finished surface is improved.

In semi-dry processing that does not use coolant, chips accumulate at the bottom of the processing machine since the coolant does not carry them away. Companies that have put semi-dry processing into practical use have made various improvements to the machines themselves, including innovations in machine structure, lubrication coatings on jigs and covers, and eco-clean machining (ECM), among others. Processing through chip suction not only eliminates the hassle of collecting chips and foreign objects but also shows data indicating that it improves lubrication performance and reduces cutting resistance. Furthermore, there are cases where chips adhering to the cutting surface are removed by suction, which is said to improve the surface roughness of the finished surface. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.

Company：クール・テック
Price：Other

Cutting Oil
Other consumables
Other machine tools

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